Counting sheets accurately in a security printing facility is often a mandatory requirement to comply with security procedures and regulations. Stiff competition forces commercial printers to monitor the printed quantity of sheets more closely than ever. We are proud to offer highly accurate systems such as:

• Pallet counting system (NEW!)
• Double head or single head sheet counting systems
• Finishing lines which can be customized for any specific user case

Applications:

Counting systems are used by:

• Security paper mills
• Security printers
• Central banks
• Commercial printers

Benefits:

• Accurate
• High Speed
• Count without damage of substrates

Finishing lines are customized for each user. The images and technical specifications stated below are just for reference.

• Max. speed of operation: 2 cycles / min
• Paper quality: 60-160 gsm
• Max. sheet size: 450 x 450 mm
• Min. sheet size: 100 x 120 mm
• Max. pile height: 150 mm
• Min. Pile height: 30 mm
• Electrical conn.: 3-Phase/N/400V,50 Hz

The Countmaster 10151 is designed to align and count large piles of unprinted and printed substrates. Operational are steps:
Load & tilt: Countmaster 10151 turns pile to horizontal position. There top latch retracts to loosen the stack.
Align: Strong blower pushes air between sheets to align stack to gain a good edge.
Count: High-speed counting head mounted on a rail will count the pages from top to bottom at a maximum speed of 4000 sheets per minute.

Optional Features:

• Tab inserter
• Pallet exchange
• Remove wastepaper
• Aeration by blowers and air nozzles
• Alignment by adjustable vibration

Standard features of the counting system are:

• Disc technology for accurate high speed counting without damaging the substrates.
• Air float table, aluminum hard coated
• High volume vacuum pump
• User-friendly real color touch-screen control panel
• Control panel mounted on console / rotation 270°
• “Difference counting” – Remains on top of the pile
• Visual warning indicator
• Standard industrial PLC control ( no custom-made PCB boards)
• Security features ( visual warning, clamps remain holding the pile)
• Maintenance free robust transducer (vacuum sensor)